立柱機(jī)器人輸送碼垛生產(chǎn)線Column robot conveying and palletizing production line |
發(fā)布時(shí)間:2024-06-03 11:14:39 | 瀏覽次數(shù): |
立柱機(jī)器人輸送碼垛生產(chǎn)線是一種高度自動(dòng)化的工業(yè)設(shè)備系統(tǒng),廣泛應(yīng)用于制造業(yè),特別是食品、飼料、化工、物流等行業(yè)。這類生產(chǎn)線主要由以下幾個(gè)關(guān)鍵部分組成,實(shí)現(xiàn)物料的自動(dòng)包裝、碼垛和輸送: 1. 自動(dòng)供袋/供料單元 :負(fù)責(zé)自動(dòng)供應(yīng)空袋或直接供料,為后續(xù)包裝做好準(zhǔn)備。 2. 稱重/裝袋單元 :對(duì)物料進(jìn)行精準(zhǔn)稱重后,自動(dòng)裝填到袋子中,確保每袋重量符合標(biāo)準(zhǔn)。 3. 熱合封口單元 :完成裝袋后,通過(guò)熱封技術(shù)密封袋口,保證包裝的密封性和穩(wěn)定性。 4. 輸送檢測(cè)單元 :將封好口的袋子輸送到下一個(gè)工序,并進(jìn)行質(zhì)量檢測(cè),如重量復(fù)檢、外觀檢查等。 5. 碼垛單元 :利用立柱機(jī)器人(通常配備有專門的抓取和放置工具)將袋子按預(yù)定模式整齊地堆疊成垛。立柱機(jī)器人因其垂直結(jié)構(gòu)設(shè)計(jì),能有效節(jié)省空間,同時(shí)通過(guò)多自由度的機(jī)械臂實(shí)現(xiàn)高效、靈活的作業(yè)。 6. 纏繞機(jī)/打包運(yùn)輸單元 :在碼垛完成后,對(duì)碼好的垛進(jìn)行塑料薄膜纏繞固定,防止在存儲(chǔ)或運(yùn)輸過(guò)程中倒塌散落。之后,可進(jìn)一步通過(guò)輸送帶或叉車等設(shè)備送至倉(cāng)庫(kù)或裝載區(qū)。 7. 控制系統(tǒng) :整個(gè)生產(chǎn)線由集成的控制系統(tǒng)統(tǒng)一管理,包括PLC(可編程邏輯控制器)、HMI(人機(jī)界面)等,允許操作人員監(jiān)控生產(chǎn)狀態(tài)、調(diào)整參數(shù)和處理異常情況。 立柱機(jī)器人輸送碼垛生產(chǎn)線的優(yōu)勢(shì)在于提高生產(chǎn)效率、減少人工成本、提升作業(yè)精度和安全性,以及適應(yīng)不同尺寸和重量的包裝需求。例如,本森智能裝備(山東)有限公司是一家提供此類解決方案的廠家,其產(chǎn)品涵蓋了單工位箱體碼垛輸送線、配件箱子封箱碼垛生產(chǎn)線等多種配置,滿足不同行業(yè)和企業(yè)的自動(dòng)化需求。 Column robot conveying and palletizing production line is a highly automated industrial equipment system, which is widely used in the manufacturing industry, especially in food, feed, chemical, logistics and other industries. This type of production line is mainly composed of the following key parts, which realize the automatic packaging, palletizing and conveying of materials: 1. Automatic bag/feeding unit : Responsible for the automatic supply of empty bags or direct feeding, ready for subsequent packaging. 2. Weighing/bagging unit After the material is accurately weighed, it is automatically filled into the bag to ensure that the weight of each bag meets the standard. 3. Heat-sealing unit After the bagging is completed, the mouth of the bag is sealed by heat sealing technology to ensure the tightness and stability of the package. 4. Conveying detection unit : The sealed bag is conveyed to the next process, and the quality inspection is carried out, such as weight review, visual inspection, etc. 5. Palletizing unit : Column-mounted robots, often equipped with specialized pick-and-place tools, are used to neatly stack bags in a predetermined pattern. Due to its vertical structure design, the column robot can effectively save space, and at the same time achieve efficient and flexible operation through a multi-degree of freedom robotic arm. 6. Wrapping machine/baling transport unit After the palletizing is completed, the stacked stack is wound and fixed with plastic film to prevent it from collapsing and scattering during storage or transportation. It can then be further transported to the warehouse or loading area via equipment such as conveyor belts or forklifts. 7. Control system The entire production line is managed by an integrated control system, including PLC (Programmable Logic Controller), HMI (Human Machine Interface), etc., which allows operators to monitor production status, adjust parameters and handle exceptions. The advantages of the column robot conveyor palletizing line are to improve production efficiency, reduce labor costs, improve work accuracy and safety, and adapt to packaging needs of different sizes and weights. For example, Benson Intelligent Equipment (Shandong) Co., Ltd. is a manufacturer that provides such solutions, and its products cover a variety of configurations such as single-station box palletizing conveyor lines, accessory box sealing and palletizing production lines, etc., to meet the automation needs of different industries and enterprises. |
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