雙抓機(jī)械手碼垛機(jī)Double-grip manipulator palletizer |
發(fā)布時(shí)間:2024-05-17 14:34:29 | 瀏覽次數(shù): |
雙抓機(jī)械手碼垛機(jī)是一種自動(dòng)化物流設(shè)備,主要用于貨物的堆疊和搬運(yùn)。"雙抓"意味著該機(jī)器配備有兩個(gè)抓取裝置,這使得它能夠在單一工作周期內(nèi)同時(shí)抓取并移動(dòng)兩個(gè)包裝單位(如箱子、袋子、桶等),從而顯著提高碼垛效率和生產(chǎn)速度。相較于單抓機(jī)械手,雙抓設(shè)計(jì)可以實(shí)現(xiàn)更快速的物料處理,特別是在需要大量重復(fù)堆疊操作的場(chǎng)合,如食品飲料、化工、制藥、物流倉(cāng)庫(kù)等行業(yè)。 這類(lèi)碼垛機(jī)通常包括以下幾個(gè)核心組成部分: 1. 機(jī)械臂 :裝備有兩套獨(dú)立的抓取機(jī)構(gòu),通過(guò)精密的伺服電機(jī)或氣動(dòng)系統(tǒng)控制,確保同步且準(zhǔn)確地完成抓取動(dòng)作。 2. 抓手 :設(shè)計(jì)用于適應(yīng)不同形狀和尺寸的包裝物,通常配有可調(diào)節(jié)的夾持器或吸盤(pán),以滿(mǎn)足多樣化的碼垛需求。 3. 控制系統(tǒng) :集成先進(jìn)的PLC(可編程邏輯控制器)和傳感器,負(fù)責(zé)協(xié)調(diào)機(jī)械手的動(dòng)作,實(shí)現(xiàn)精準(zhǔn)定位和高效的作業(yè)流程。 4. 安全系統(tǒng) :包含光幕、急停按鈕等安全裝置,確保操作人員的安全。 5. 輸送系統(tǒng) :與生產(chǎn)線(xiàn)上的其他設(shè)備(如包裝機(jī)、輸送帶)聯(lián)動(dòng),自動(dòng)接收、搬運(yùn)并堆疊產(chǎn)品。 雙抓機(jī)械手碼垛機(jī)的優(yōu)勢(shì)在于: ? 提高效率 :同時(shí)處理兩個(gè)包裝單位,減少循環(huán)時(shí)間,提升整體生產(chǎn)效率。 ? 節(jié)省空間 :在有限的工廠空間內(nèi),通過(guò)優(yōu)化路徑和動(dòng)作,可以實(shí)現(xiàn)更高的存儲(chǔ)密度。 ? 靈活性 :能夠適應(yīng)多種產(chǎn)品規(guī)格,通過(guò)調(diào)整抓手和程序,滿(mǎn)足不同碼垛模式的需求。 ? 降低人力成本 :自動(dòng)化作業(yè)減少對(duì)人工的依賴(lài),降低勞動(dòng)強(qiáng)度和長(zhǎng)期的人力成本。 綜上所述,雙抓機(jī)械手碼垛機(jī)是現(xiàn)代工業(yè)自動(dòng)化中提升物流效率的重要工具,尤其適合高吞吐量和追求高效能的生產(chǎn)環(huán)境。 The double gripper palletizer is an automated logistics equipment, which is mainly used for the stacking and handling of goods. "Double gripping" means that the machine is equipped with two gripping devices, which allows it to pick up and move two packaging units (e.g. cases, bags, drums, etc.) at the same time in a single duty cycle, significantly increasing palletizing efficiency and production speed. Compared to single-gripper grippers, the double-gripper design enables faster material handling, especially in applications that require a large number of repetitive stacking operations, such as food and beverage, chemical, pharmaceutical, logistics warehouses, and other industries. This type of palletizer usually includes the following core components: 1. Robotic arm : Equipped with two sets of independent grasping mechanisms, controlled by precise servo motors or pneumatic systems, to ensure the synchronous and accurate completion of grasping actions. 2. Gripper : Designed to accommodate different shapes and sizes of packaging, often equipped with adjustable grippers or suction cups to meet diverse palletizing needs. 3. Control system : Integrate advanced PLC (programmable logic controller) and sensors, responsible for coordinating the manipulator's movements, to achieve accurate positioning and efficient operation process. 4. Security system : Includes light curtain, emergency stop button and other safety devices to ensure the safety of operators. 5. Conveyor system : Linked with other equipment on the production line (such as packaging machines, conveyor belts) to automatically receive, handle and stack products. The advantages of the double gripper palletizer are: ? Increase efficiency : Process two packaging units at the same time, reducing cycle times and improving overall production efficiency. ? Space-saving : Higher storage density can be achieved by optimizing paths and actions in a limited factory space. ?flexibility : Able to adapt to a variety of product specifications, by adjusting the gripper and program, to meet the needs of different palletizing modes. ? Reduce labor costs : Automated operations reduce the dependence on labor, reduce labor intensity and long-term labor costs. In summary, the double-gripper palletizer is an important tool for improving logistics efficiency in modern industrial automation, especially suitable for high-throughput and high-performance production environments. |
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