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在眾多的機(jī)器人碼垛機(jī)當(dāng)中，立柱式機(jī)器人是很多中小型企業(yè)所青睞的一款碼垛機(jī)設(shè)備，它不僅體積小占地面積小，而且碼垛效率，設(shè)備功能，設(shè)備質(zhì)量、價(jià)格等綜合因素都非常適合中小型企業(yè)產(chǎn)量適中急需機(jī)器換人的現(xiàn)狀。立柱式機(jī)器人碼垛機(jī)的設(shè)備特點(diǎn)以及工作原理如何？

　　設(shè)備特點(diǎn)：

　　立柱機(jī)器人采用機(jī)器人控制系統(tǒng)，實(shí)現(xiàn)點(diǎn)位到點(diǎn)位的直線(xiàn)插補(bǔ)，可使運(yùn)動(dòng)變得平滑流暢。示教器通過(guò)監(jiān)控和顯示功能控制工業(yè)機(jī)器人運(yùn)動(dòng)，能使操作人員順利實(shí)現(xiàn)對(duì)變位機(jī)運(yùn)動(dòng)的示教控制，垛型提前預(yù)存，后期添加都可靈活操作，工作時(shí)按照要求的編組方式和層數(shù)，完成對(duì)料袋產(chǎn)品的碼垛。

　　立柱式機(jī)器人碼垛機(jī)每小時(shí)可工作300-600次，有4個(gè)自由度，操作靈活，可負(fù)載100KG，本體重量1.5t左右，可根據(jù)現(xiàn)場(chǎng)需求設(shè)置單爪或雙爪，更換各種抓取式、夾板式、吸附式抓手，可對(duì)箱裝、袋裝，盒裝、灌裝、瓶裝等各種形狀的成品進(jìn)行裝箱和碼垛。操作簡(jiǎn)單，只需設(shè)置好編組方式和層數(shù)，即可完成對(duì)料袋產(chǎn)品的碼垛，設(shè)備廣泛應(yīng)用于飼料、肥料、糧油、化工、飲料、食品等生產(chǎn)企業(yè)。

立柱機(jī)器人碼垛機(jī)　　工作原理：

　　立柱機(jī)器人碼垛機(jī)的運(yùn)作流程是將包裝好的物料通過(guò)輸送機(jī)送至碼垛制定區(qū)定位，立柱機(jī)器人通過(guò)各軸配合，將夾具運(yùn)行至物料定位的正上方，當(dāng)物料定位信號(hào)發(fā)出時(shí)，夾具通過(guò)伺服電機(jī)控制運(yùn)動(dòng)向下即Z軸向下運(yùn)動(dòng)，達(dá)到夾具夾持物料高度時(shí)，Z軸停止下降，夾具開(kāi)啟，夾起物料，Z軸伺服電機(jī)反轉(zhuǎn)，將夾具升到安全高度后，通過(guò)客戶(hù)預(yù)設(shè)程序?qū)⑽锪纤椭链a垛位上方，Z軸下降，使物料到達(dá)放置點(diǎn)，此時(shí)夾具打開(kāi)，將物料碼入指定位置，重復(fù)以上動(dòng)作，把整拖碼垛完以后，蜂鳴器報(bào)警，提醒已經(jīng)碼垛完成。叉車(chē)將碼垛好的托盤(pán)運(yùn)走，放入新的托盤(pán)，重新往復(fù)動(dòng)作即可。

　　立柱機(jī)器人碼垛機(jī)采用全伺服驅(qū)動(dòng)，選材精良，設(shè)備結(jié)構(gòu)簡(jiǎn)單合理，易于操作維護(hù)，運(yùn)行平穩(wěn)可靠，動(dòng)作靈活，操作精度高、范圍大，綜合應(yīng)用成本低，能夠達(dá)到成本有效利用，且因主要構(gòu)成零配件少，維持費(fèi)用低，電源消耗低，故障率低，垛型和碼垛層數(shù)可任意設(shè)置，垛型整齊、不會(huì)坍塌，方便儲(chǔ)存及運(yùn)輸。該設(shè)備廣泛適用于飼料、化工、食品飲料、糧食等生產(chǎn)企業(yè)對(duì)紙箱、袋裝、灌裝、桶裝、盒裝、瓶裝等各種形狀的成品進(jìn)行裝箱和碼垛的需求。

Among the many robot palletizers, the column robot is a palletizer equipment favored by many small and medium-sized enterprises, which not only covers a small area in size, but also the comprehensive factors such as palletizing efficiency, equipment function, equipment quality, and price are very suitable for small and medium-sized enterprises with moderate output and urgent need for machine substitution. What are the equipment characteristics and working principle of the column robot palletizer?

Equipment features:

The column robot adopts a robot control system to realize point-to-point linear interpolation, which can make the movement smooth and smooth. The teach pendant controls the movement of the industrial robot through the monitoring and display function, which enables the operator to smoothly realize the teaching control of the movement of the positioner.

The column robot palletizer can work 300-600 times per hour, has 4 degrees of freedom, flexible operation, can load 100KG, body weight of about 1.5t, can be set up with single or double claws according to the needs of the site, replace a variety of grabbing, splinting, adsorption gripper, can be boxed, bagged, boxed, filled, bottled and other shapes of finished products for packing and palletizing. The operation is simple, only need to set the marshalling method and the number of layers, you can complete the palletizing of bag products, the equipment is widely used in feed, fertilizer, grain and oil, chemical, beverage, food and other production enterprises.

Column robot palletizer working principle:

The operation process of the column robot palletizer is to send the packaged materials to the palletizing area through the conveyor for positioning, and the column robot runs the fixture to the top of the material positioning through the cooperation of each axis, when the material positioning signal is issued, the fixture is controlled by the servo motor to move downward, that is, the Z-axis moves downward, when the height of the fixture clamping material is reached, the Z-axis stops falling, the fixture is opened, the material is clamped, the Z-axis servo motor is reversed, and the fixture is raised to a safe height, and the material is sent to the top of the palletizing position through the customer's preset program. The Z-axis descends, so that the material arrives at the placement point, at this time the fixture is opened, the material is stacked into the designated position, repeat the above actions, and after the whole tow is stacked, the buzzer alarms to remind that the palletizing has been completed. The forklift transports the palletized pallet, puts in the new pallet, and reciprocates.

The column robot palletizer adopts full servo drive, excellent material selection, simple and reasonable equipment structure, easy operation and maintenance, stable and reliable operation, flexible action, high operation accuracy, large range, low comprehensive application cost, can achieve effective cost utilization, and due to the small number of main components, low maintenance cost, low power consumption, low failure rate, stacking type and stacking layer can be set arbitrarily, the stacking type is neat, will not collapse, convenient storage and transportation. The equipment is widely used in feed, chemical, food and beverage, grain and other production enterprises for carton, bag, filling, barrel, box, bottle and other shapes of finished products for packing and palletizing.